Shift Process Operator

Job Introduction

Role Summary (Purpose)

As a key member of the Production team, the Shift Process Operator is responsible for helping deliver the safety, production and financial targets for the Barnstone packing operation.

Reporting to the Shift Co‑ordinator, the role holder is accountable for the safe, efficient and reliable operation of allocated plant areas, ensuring optimum performance and throughput. The role involves operating plant equipment, including packing lines, blending systems and forklift trucks, alongside supporting maintenance and continuous improvement activities.

The role requires flexibility to undertake additional duties such as first‑line maintenance, cleaning and manual handling, ensuring all activities are carried out in line with Tarmac / CRH standards, policies and safe systems of work.

Key Relationships

Internal

• Shift Teams
• Production Teams
• Maintenance Teams

External

• Contractors

Key Tasks & Responsibilities

Health, Safety & Environment

• Ensure all work is carried out in line with safe working procedures, risk assessments and STOP processes.
• Promote and demonstrate strong Health, Safety and Environmental standards.
• Ensure correct use of PPE at all times.
• Safely operate mobile and fixed plant within busy and congested areas.
• Respond to emergencies, including plant isolation (lock‑out), first‑level emergency response and first aid where trained.
• Report and record accidents, unsafe conditions and environmental incidents and take corrective action.

Operations & Production

• Operate all packing plant equipment to maximise throughput and meet production targets.
• Carry out daily production reporting and ensure all documentation is completed accurately.
• Load and unload HGVs and manage material movements to stock.
• Conduct basic on‑line testing to verify mix design.
• Ensure raw materials and additives are available in the correct locations and quantities.
• Accurately measure and report stock levels.
• Communicate any plant issues, stoppages or throughput limitations to Maintenance before shift end.

Maintenance & Continuous Improvement

• Identify and carry out minor maintenance tasks and adjustments.
• Ensure machinery lubrication is maintained in line with manufacturer specifications.
• Support Root Cause Analysis (RCA) and contribute to improvement actions.
• Work collaboratively with the wider team to drive continuous improvement.
• Review plant and process conditions in line with job plans.

Housekeeping & Compliance

• Maintain high housekeeping standards across the plant and work areas.
• Identify and report poor housekeeping practices.
• Ensure all operational and compliance documentation is completed accurately and on time.
• Work in full compliance with company procedures, policies and regulatory requirements.

Nature & Area of Impact

The Shift Process Operator plays a key role in ensuring production plans are delivered safely and efficiently, contributing to overall site performance and customer demand.

Key areas of operation include:

• Safe operation of packing lines (Adams and Benjamin)
• Cement milling and micro‑cement production
• Sand dryer operations
• Powder blending and feed delivery systems
• Big bag (IBC) filling operations
• Pallet storage and loading

Qualifications, Experience, Skills & Knowledge

Experience

• Essential: Experience in a busy manufacturing or production environment
• Essential: Experience operating fast‑moving plant and fault finding
• Desirable: Experience with robotic production lines
• Beneficial: Electrical or mechanical knowledge within heavy industry

Skills & Knowledge

• Strong Health, Safety and Environmental awareness
• Good IT skills
• Strong problem‑solving and troubleshooting ability
• Mechanical understanding of industrial plant
• Strong communication skills (verbal and written) with clear reporting ability
• Excellent timekeeping and reliability
• Ability to manage and prioritise multiple tasks
• High attention to detail and accuracy
• Ability to make decisions and take appropriate action

Personal Attributes & Behaviours

• Flexible, self‑motivated and positive approach to work
• Strong commitment to Health, Safety and Environmental standards
• Effective team player with strong interpersonal skills
• Willingness to learn and undertake further training
• Reliable, with excellent timekeeping and flexibility to cover shifts
• Proactive and results‑driven mindset

Competencies for Success

• Proactive approach to Health & Safety and safe working practices
• Ability to operate competently across all areas of the Process Operator role
• Confidence to challenge unsafe behaviours and promote best practice
• Strong communication and teamwork skills
• High standards of housekeeping
• Ability to prioritise, make decisions and drive actions

Why Tarmac

We don't just offer a job, we offer a career.

Alongside this role, you'll have access to industry-leading rewards, development opportunities, and a culture that puts people first, including:

• Bonus scheme
• Enhanced holiday entitlement 
• Contributory pension scheme
• Access to the Tarmac Reward website with discounts on retailers, holidays, etc.
• Access to our Employee Assistance helpline for free and confidential advice
• Access to join our Employee Communities (employee networks) we currently have nine communities inc. (REACH) Religious, Ethnic, Cultural Heritage, LGBTQ+, Parents & carers, Ability, Wellbeing, Female voice and menopause
• Training and development opportunities

Tarmac is committed to being a Forces‑friendly employer. If you’re coming from a military background, we’ll support your transition and help you build a successful career with us.

We’re proud to be part of CRH, and even prouder to be an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for everyone. If you need any reasonable adjustments during the recruitment process, just let us know, we’re here to support you.

Ready to build your future?

Click ‘Apply’ to get started. Please note: we sometimes close roles early due to high interest, so don’t wait too long!

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Tarmac Trading Limited

Tarmac Trading Limited